SV650 useful info

oil filter:

non-standard 20mm x 1mm thread size
info here: http://motorcycleinfo.calsci.com/FilterStudy.html

mfr.mfr numberP/U numbernotes
WIX 51359recommended by Stromtroopers.com
NAPA1359Made by WIX
CarQuest81359Made by WIX
Suzuki OEM16510-03G00-X07
FRAMPH6018
AMSOilSMF 109
Emgo10-5567210-55672chromeMicro-Tech, synthetic 10 micron filter media
Emgo10-5566210-55662black
Emgo10-55660(black) AKA Dennis Kirk p/n 30-1691conventional
Emgo10-55670chrome
P/U01-002901-0029Parts Unlimited brand
Hi-FloHF138HF-138recommended by Stromtroopers.com
J.C.WhitneyZX063166P
K&N138
Per-FormJ-509
PurolatorML16818
PurolatorPL14622 Purolator's premium filter, the "Pure One",
STPSMO-18
VESRAHvsf-3009SF-3009
VesrahSF-3009
ProPart01-0029
ChampionPH7016
Bike Master314-0025
Cycle Power314-1919
Oneida Suzuki has OEM filters for $8.50

battery

stock: YT12A-BS same size/shape as YTX9BS, but higher capacity

Spark plugs

Standard:NGKDenso
CR8EU24ESR-N
Colder type:CR9EU27ESR-N
CR10EU31ESR-N
Plug gap:0.7 - 0.8mm / 0.028 - 0.031 in

Tires

160/60-17 rear
120/60-17 front

brake pads

less frictiony brake pads for the rear: ('99-'02)
EBC Part #       Dennis Kirk part #
EBC FA63         19-5065


rear pads for an '03+
             P/U part number
Braking      742-52
DP           DP-121
EBC          FA174 HH
SBS/PU       1721-0376
Tuffstop     1721-0043
Vesrah       VD-163JL

front pads: ('99 - '09)
                       (left)       (right) 
DP                    SDP322HH     SDP323HH 
EBC                   FA229HH      FA231HH  
SBS/Parts Unlimited   1722-0046    1722-0045  
Tuffstop              TSRP-905     TSRP-904 
Vesrah                VD-435JL     VD-352JL 



Replacement levers

Motion-Pro 
   part #      description   rough price
   14-0401     clutch lever     $10
   14-0415     brake lever      $21

Parts Unlimited (through dealers)
 standard
   44-282      clutch lever     $16 (this is probably wrong)
   44-311      brake lever      $5  (this is probably wrong)
 carbon-look
   44-282CF    brake lever      $19
   0613-0006   clutch lever     $ 7 
Note the prices and part numbers, there's something funny 
going on here, but currently those prices are "right"

model designations

modeldescription
SV650 X1999 SV650 (naked)
SV650 Y2000 SV650 (naked)
SV650(s) K12001 SV650 (naked/s)
SV650(s) K22002 SV650 (naked/s)

Fork tube lengths

bikefork tube lengthdamper stick outtotal length
SV593.5mm122.5mm717mm
F2/3633mm123.5mm757mm
Hawk GT640mm118.5mm759mm
Fork tube length=the length of the inner/upper fork tube, from the bottom to the top, excluding the fork cap.
Damper stick out=The amount the damper rod/cartridge sticks out of the bottom of the fork, when fully extended, so the damper rod is touching the top-out spring. If if appropriate, the oil lock piece was included in the measurement.
Total length=total length from the top of the fork tube (excluding the fork cap) to the very tip of the damper rod/cartridge including the oil lock piece if appropriate. This is the only interesting number if you're swapping innards, since the tip of the damper is the mounting point for the slider, and you'll probably measure how much the forks stick out above the upper triple clamp.

So, this should mean that if you put F2/3 internals into SV lowers you need 40mm more sticking out above the triple clamp to get the same rake/trail/ride height. I sayshould because there may be differences beetween different years I don't know about. I doubt it though.

If you really want to be sure, measure the distance between the slider and lower triple before taking anything apart, then duplicate that measurement with the new forks.


fork info

With cartridge emulators:
    Gen 1 cartridge emulators:   FEGV S3801
    Valve preload:  2.0 turns
    Springs: FRSP S353485
    Spring preload: 10mm
    Fork oil:  USFO 20
    Oil height: 140mm
oil seal: 41x53x8/9.5mm
K&L part number: 15-5083 (pair)

rear suspension linkage ratio

10mm of increased shock length will get you 25mm of rear ride height.

or, the ratio 1:2.5


Chain and sprockets

525 O/X-ring chain, 110 links
front sprocket: 15 teeth
rear sprocket: 45 teeth (naked)
rear sprocket: 44 teeth ("S")

Parts unlimited part numbers:
Mfr.frontrear 44T (SVs)rear 45T (naked)
JTJTF520-15-1210-0100
Vortex1212-04191210-05661210-0567(steel)
Sunstar1212-01121210-03461210-0011 44T aluminum I think
P/U-1210-02971210-0298
Renthal---

Kits:
RK 15-45: 1230-0265 (non-gold chain)
RK 15-45: 1230-0266 (gold chain)
Regena 15-45: 1230-0058 ("z-ring" chain)


Head bearings

Upper bearing:Timken 32005 (or equivalent)about $12 from a local bearing shop
Lower bearing:Timken 32006 (or equivalent)about $20 from a local bearing shop
All-Balls kit number:22-22-1004about $29, from Pro-flo.com
All-Balls kit number:41-6238about $32, from Motorhelmets.com
All-Balls kit number:121424about $30, from Dennis Kirk
ALL-Balls kit part number:221004manufacturere part number
The All-Balls kit includes both upper and lower bearings, and both dust seals

notes I'm taking


rear spring numbers for Penske shock:

Eibach                  007.225.0600
        free length -----^  I.D.  ^----- spring rate in lbs/in.

Hyperco Hypercoils      7A0600  7 = length, A=2.25" ID, 600 = rate


other manufacturers

H & R springs

Vogtland